The cosmetics manufacturer, for whom we supplied our equipment, is a global leader in color cosmetics, hair colorants, beauty tools, fragrances, skincare, antiperspirants, deodorants, and beauty care products.
CUSTOMER PROBLEMS AND CHALLENGES
The client faced significant challenges in achieving consistent dilution of Sodium Lauryl Ether Sulfate (SLES), a key ingredient in many personal care products. Initially, they sourced pre-diluted SLES from suppliers, but inconsistencies in quality led to formula issues and product rejection.
Switching to in-house dilution using electric mixers and timers introduced variability due to manual processes, resulting in further inconsistencies and financial losses. Additionally, production capacity was limited by the time-consuming nature of the existing dilution process.
TAPFLO ACTIONS
SLES dilution and mixing system implemented at the client’s site in South Africa.
Motorers from Tapflo Solutions, in collaboration with the Tapflo branch in South Africa, maintained direct contact with the client to implement a customized SLES mixing and dilution unit. This system was designed to enable the manufacturer to purchase 70% SLES and dilute it to the required 27% concentration on-site, ensuring consistent quality and reducing reliance on external suppliers.
Key advantages of the implemented solution:
precise dilution: the system enables accurate dilution of SLES to the desired concentration, ensuring uniformity and stability.
increased efficiency: the automated process reduced manual intervention, minimizing human error and increasing production efficiency.
pH control: the addition of a pH controller enabled real-time monitoring and adjustment of pH levels, ensuring product stability and shelf life.
scalability: the system design facilitated the mass production of diluted SLES, allowing the manufacturer to meet their own needs and supply smaller users who lack SLES dilution capabilities.
Our experts from Tapflo Solutions worked closely with the client from the very beginning of the project. Through virtual meetings, technical discussions, and remote commissioning, the system was tailored to the client’s specific requirements. Upon arrival in South Africa, our motorers provided comprehensive on-site support, ensuring seamless integration and operation.
APPLIED DEVICES:
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| SLES Mixing and Dilution System |
RESULT
The implementation of the Tapflo SLES mixing and dilution system brought significant benefits to our client:
highest efficiency – the dilution process was completed in 30 minutes, producing 2700 kg per batch;
cost savings – reduced chemical consumption and eliminated costs associated with purchasing pre-diluted SLES;
operational independence – gained control over production schedules and reduced dependence on external suppliers;
space optimization – reduced storage requirements for diluted SLES, freeing up warehouse space.
By implementing the Tapflo Solutions unit, our client overcame the challenges in the SLES dilution process. The customized solution not only ensured product quality and consistency but also increased operational efficiency and cost-effectiveness, enabling the company to further enhance its competitiveness in the cosmetics industry.
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