Pumps and equipment for the bitumen industry

The bitumen industry focuses on the production, processing, and application of bitumen, a key component used in road construction for asphalt production and roofing. It also includes the production of asphalt emulsions, modified bitumens, waterproofing compounds, and asphalt mixtures. Due to the specific nature of the material, the bitumen industry requires advanced technologies and specialized equipment capable of working with highly viscous substances and at extreme temperatures.

At Tapflo, we offer a wide range of equipment, such as pumps and mixers, that increase the efficiency and quality of production processes in the bitumen industry. The use of modern Tapflo solutions makes it possible to obtain the highest quality bitumen products that meet the stringent requirements of the market. By choosing our solutions, you can significantly increase the efficiency and safety of processes in your production plant.

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    Examples of applications in the bitumen industry

    Pumps for asphalt, mastics or asphalt mixes

    Bitumen pumps

    Pumps for bituminous emulsions and rubber compounds

    Pumps for thermal oils

    Devices for media with high viscosity or temperature

    Pumps for Oil and Gasoline

    Pumps for resins and adhesives

    Need a custom solution? Contact an industry expert!
    • Unloading drums with high-viscosity media,
    • Unloading containers,
    • Mixing products in IBC containers (pallet containers, Mauser),
    • Mixing powders with liquids
    • Diluting concentrates
    • Homogenizing viscous components of final products
    • Addition of flavorings and fragrances
    • Mixing of solid particles before container discharge
    • Homogenization
    Tapflo Solutions. High Viscosity System (HVS)

    Tapflo Solutions devices

    We recognize that each company possesses unique requirements; therefore, we provide customized solutions precisely aligned with those needs. Our engineering team stands ready to offer expert advice and assist in selecting the optimal solution.

    Tapflo Solutions is a department created in response to the demanding and unusual needs of the market, going beyond the scope of our standard offer. We specialize in designing unconventional solutions that meet the most difficult customer requirements.

    Devices created by SolutionsTM are comprehensive solutions that increase work comfort and safety, such as stationary and mobile systems for unloading media from tanks, drums or IBC containers, mixers and mixing stations or systems for the production of SLES.

    We also add functional modifications to standard devices from the Tapflo portfolio, e.g. by increasing their mobility, adjusting dimensions or introducing advanced safety and control systems.

    We also offer a wide range of products designed to protect Tapflo equipment from damage or weather conditions – such as thermal or acoustic covers.

    Why choose Tapflo products?

    • high chemical resistance – we offer units resistant to chemical and corrosive substances. Depending on the medium used, we will select the appropriate material execution.
    • pumping high or low viscosity substances – Tapflo’s wide pump portfolio allows for the selection of a unit that can pump, among others: pure asphalt or asphalt mixtures, diesel oil, crude oil, liquid fuel, concrete admixtures, or various types of oils and greases while maintaining high efficiency.
    • sealless design – we offer pumps with a sealless design for pumping highly abrasive media containing solid particles, which could damage or destroy typical sealed pumps.
    • ability to work with high-temperature media – we offer pumps with a design and material execution that allows for the transfer of media up to 300 oC. Additionally, some pump models can be equipped with special heating jackets, which allow the pump to reach the proper temperature when the liquid solidifies or has a very high viscosity. Gear pumps from our range are characterized by a lack of leaks caused by thermal expansion – they are equipped with a robust seal and a pinion journal with a cover.
    • high operational efficiency – uniform, low-pulsation pumping, low energy consumption, high hydraulic efficiency, and precise capacity control are the characteristic features of pumps available from Tapflo, which should be considered when selecting the right device.
    • modular design – we offer pumps in many variants and options, allowing for a perfect fit for a specific application. Furthermore, we provide seals tailored to the medium, options for horizontal or vertical installation, a relief valve for gear pumps if a change in rotation direction or pressure is needed, and much more.
    • well-thought-out design and easy maintenance – we offer pumps with a simplified, seal-less design or with the option for disassembly and access from both the front and rear. The simple construction means shorter service downtimes, and suitable accessories allow for maintenance without removing the pump from the installation (e.g., in gear pumps, the shaft seal and bearing bracket can be removed for easy inspection, repair, and replacement of the shaft seal).
    • compliance with the ATEX Directive for explosive atmospheres – production in the bitumen industry carries a risk of explosion due to the use of flammable substances. At Tapflo, we offer ATEX-certified pumps and other equipment designed for use in explosive atmospheres, ensuring the highest level of safety.

    Maximizing Pump Reliability with Original Spare Parts

    Proper maintenance of pumps is critical to ensuring reliable and uninterrupted operation in any industry. Using only original Tapflo spare parts guarantees that every component meets strict quality standards, ensuring optimal performance and longevity of your equipment.

    In demanding environments, including chemical processing and ATEX zones, genuine parts help prevent unexpected breakdowns, minimize costly downtime, and maintain the safety and efficiency of your operations.

    Investing in original Tapflo components provides businesses with peace of mind, enabling continuous production and long-term reliability for all pumping systems.

    Possible applications of Tapflo pumps and industrial equipment

    Transfer of substances used in the production of bituminous emulsions

    Pumping of amines, flux, fuel or thermal oil, pure bitumen and bitumen emulsions. We offer bitumen pumps, such as: gear pumps, metal diaphragm pumps or flexible impeller pumps.

    Thermal oil pumping

    Thermal oil plays an essential role in the production process of bituminous emulsions, particularly in heating and maintaining proper operating temperatures. Tapflo gear pumps for thermal oil provide precision and stable temperature control, especially during the process in which asphalt is treated.

    Dosing or tank loading, bitumen transfer during the decantation process

    Pumping media in asphalt distributors

    Properly selected pumps increase the efficiency of the asphalt application process, enabling faster road works. Tapflo pumps are resistant to high temperatures and abrasion, making them ideal for this application. They also offer high performance, even when pumping viscous, high-temperature, and highly abrasive media. An optional heating jacket allows the pumps to be brought to the correct temperature before starting operation. The use of a relief valve protects the pump and the installation by limiting the pressure difference between the suction and discharge sides - the reduced pressure helps to protect the pump components.

    Pumping bitumen in secondary applications for roofing, decking, foundation waterproofing

    Tapflo gear pumps allow for pumping bitumen of various viscosities and at high temperatures - up to 300°C. Whether it is pure bitumen, elastomer-modified bitumen, or heavy bitumen – the gear pump series and other bitumen pumps are designed to pump them.