TC Intelligent pumps NEW

Overview

TC pumps range - web

LEAP powered sTapflo TC series pumps are based on standard Tapflo air operated diaphragm pumps but fitted with an power pack called LEAP® Technology. The LEAP® technology was developed for a ultra low flow high pressure applications.

LEAP® or ‘Low Energy Air Pump’ is a patented technology used in AODD pumps to reduce the minimum operating air pressure by reducing internal losses and friction found in conventional AODD pumps.
LEAP uses a unique indirect system to detect the position of the diaphragm shaft controlling the diaphragm movement automatically.

Extensive testing procedure showed that a large amount of energy required in a pump was to overcome the resistance in the pump. Another major issue was the mid-port scenario when Air pumps were turned down to much lower air pressure in an attempt to save energy, the pumps simply stalled.

The TC Intelligent pump is able to start pumping at 0.3 bar with no stalling, in test the pump was already achieving flow rates of 70% of its maximum open end flow before other pumps had even started.

Quality stamp new 

Sustainable energy management
Achieve up to 70% energy savings

 

 

Features & benefits

 

Retrofit

fit to any existingTapflo AODD Pump

Noise Reduction

ability to utilise lower air pressure reduces the noise of the pump

Available in Plastic, Metal and Sanitary series AODD pumps

TC50 -TC425 (T50 -T425 equivalent)

Improved Lifespan

the TC series uses an air valve that has a significantly longer life expectancy over rubber seal technology.

Batch Dispensing

allowing the pump to automatically stop after the required volume has been dispensed.

Improved Maintenance

main air valve can be changed in under two minutes without the removal of the pump from the process line.

Electrical feedback

signal allows for external monitoring of the pump process.

Control Simplification

no need for an external pneumatic solenoid valve, reducing costs and simplifying control.

Dry Running

by analyzing the frequency of pulses, the pump can analyze when it is running dry.

Dead Heading

as with dry running, the frequency of pulses can be monitored, alerting the pump has a blockage.

 

Tc pumps range 640px

 

 

 

Working principle

Working principle1

Working principle2

Performance


TC-intelligent-pumps 50 70 80


TC intelligent pumps 100 120 125
TC intelligent pumps 200 220 225

TC intelligent pumps 400 420 425

Technical data

TC PE & PTFE PUMPS

PE pumps

Plastic s

PTFE pumps

Plastic s

Dimensions in mm (where other is not indicated)
Dimensions in inch (where other is not indicated)

Dim PUMP SIZE
TC50 TC100 TC200 TC400
A 150 200 270 350
5.91 7.87 10.63 13.78
B 160 214 310 380
6.30 8.43 12.20 14.96
B2 200 254 350 420
7.87 10.00 13.78 16.54
C 190 250 345 425
7.48 9.84 13.58 16.73
D 243 320 450 563
9.57 12.60 17.72 22.17
E 190 252 345 440
7.48 9.92 13.58 17.32
F 15 15 30 30
0.59 0.59 1.18 1.18
G 17 30 30 30
0.67 1.18 1.18 1.18
H 16 30 30 30
0.63 1.18 1.18 1.18
H2 36 50 50 30
1.41 1.96 1.96 1.18
I 20 28 38 48
0.79 1.10 1.50 1.89
J ½” 1” 1 ½” 2”
½ 1 1 ½ 2
K M8x25 M8x25 M8x25 M8x25
M8 M8 M8 M8
L ¼” ¼” ½” ½”
¼ ¼ ½ ½
M 25 38 54 70
0.98 1.50 2.13 2.76

 
 

TECHNICAL DATA PUMP SIZE
  TC 50 TC 100 TC 200 TC 400
General characteristics    
Max capacity* [l/min] / [US GPM] 60 / 15.8 125 / 33 330 / 87 570 / 150
Volume per stroke** [ml] / [cu in] 87.5 / 5.34 280 / 17.1 933 / 56.9 2300 / 140.3
Max discharge pressure [bar] / [psi] 8 / 116 8 / 116 8 / 116 8 / 116
Max air pressure [bar] / [psi] 8 / 116 8 / 116 8 / 116 8 / 116
Max suction lift dry*** [m] / [Ft] 2.5 / 8 3.5 / 11 4 / 13 4 / 13
Max suction lift wet [m] / [Ft] 8 / 26 8 / 26 8 / 26 8 / 26
Max size of solids ø in [mm] / [in] 4 / 0.16 6 / 0.24 10 / 0.39 15 / 0.59
Max temp. pump in PE [°C] / [°F] 70 / 158 70 / 158 70 / 158 70 / 158
Max temp. pump in PTFE [°C] / [°F] 100 / 212 100 / 212 100 / 212 100 / 212
Weight
Weight of pump in PE [kg] / [lb] 5.5 / 12 11 / 24 25 / 55 46 / 101
Weight of pump in PTFE [kg] / [lb] 10 / 22 18 / 40 45 / 99 92 / 203

 

TC Metal Pumps

Aluminium and cast iron pumps pumps

Stainless steel pumps

Dimensions in mm (where other is not indicated)
Dimensions in inch (where other is not indicated)

Dim  
TC 70 TC 120 TC 220 TC 420
A 150 200 270 350
5.91 7.87 10.63 13.78
B 168 195 265 342
6.61 7.68 10.43 13.46
B2 156 204 280 344
6.14 8.03 11.02 13.54
D 229 302 412 537
9.02 11.89 16.22 21.14
D2 229 310 422 529
9.02 12.20 16.61 20.83
E 190 252 346 449
7.48 9.92 13.62 17.68
E2 210 279 380 497
8.27 10.98 15.96 19.57
G 17 20 25 35
0.67 0.79 0.98 1.38
G2 17 20 31 35
0.67 0.79 1.22 1.38
H 19 20 28 33
0.75 0.79 1.10 1.30
H2 13 23 34 32
0.51 0.91 1.34 1.26
I 20 27 34 48
0.79 1.06 1.34 1.89
I2 19 27 36 45
0.75 1.06 1.42 1.77
J 3/4” 1” 1 1/2” 2”
3/4 1 1 1/2 2
ØK 8.5 8.5 8.5 8.5
0.33 0.33 0.33 0.33
L 1/4” 1/4” 1/2” 1/2”
1/4 1/4 1/2 1/2
M 29 33 44 57
1.14 1.30 1.73 2.24
M2 40 52 70 90
1.57 2.05 2.76 3.54

 
 

TECHNICAL DATA Pump size
TC 70 TC 120 TC 220 TC 420
General characteristics
*Max capacity [l/min] / [US gpm] 78 / 20 158 / 41 330 / 87 570 / 150
**Volume per stroke [ml] / [cu in] 87.5 / 5.34 420 / 25.6 933 / 56.9 2300/140.3
Max discharge pressure [bar] / [psi] 8 / 116 8 / 116  8 / 116  8 / 116
Max air pressure [bar] / [psi] 8 / 116 8 / 116 8 / 116  8 / 116
Max suction lift dry [m] / [Ft] 3 / 9.8 4 / 13 4 / 13 4 / 13
Max suction lift wet [m] / [Ft] 8 / 26 8 / 26 8 / 26 8 / 26
Max size of solids [ø in mm] / [in] 4 / 0.16 6 / 0.23 10 / 0.40 15 / 0.59
Max temp with EPDM/NBR [°C] / [°F] 80 / 176 80 / 176 80 / 176 80 / 176
Max temp with PTFE [°C] / [°F] 110 / 230 110 / 230 110 / 230 110 / 230
Min temperature [°C] / [°F] 5 5 5 5
Weight
Standard pump in alu [kg] / [Ib] 6 / 13 9 / 20 21 / 46 37 / 82
Standard pump cast iron [kg] / [Ib] 12 / 26 18 / 40 46 / 101 83 / 183
Standard pump in AISI 316 [kg] / [Ib] 7.5 / 17 17 / 37 39 / 86 70 / 154

 

TC Sanitary pumps

Dimensions in mm (where other is not indicated)
Dimensions in inch (where other is not indicated)

Dimension

PUMP SIZE

TC 80

TC 125

TC 225

TC 425

A

303

328

412

476

11.9

12.9

16.2

18.7

B

295

320

404

468

11.6

12.6

15.9

18.4

D

393

458

646 / 792**

808 / 950**

15.5

18

25.4 / 31.1

31.8 / 37.4

E

294

350

528 / 690**

664 / 775**

11.6

13.8

20.6 / 27.2

26.1 / 30.5

G

36

44

50

80

1.4

1.7

2.0

3.1

H

30

30

30

30

1.2

1.2

1.2

1.2

I

74.5

83

86 / 70**

98 / 140**

2.9

3.2

3.4 / 2.8

3.9 / 5.5

TC1
DIN2
SMS3
RJT

1”
DN25

25
1"

1 ½”
DN40

38
1 ½"

2”
DN50

51
2 ½"

2 ½”
DN65
63.5
3"

K

9

9

9

9

0.4

0.4

0.4

0.4

M*

50.5

50.5

64

91

2.0

2.0

2.5

3.6

N*

22.6

35.6

49

66

0.9

1.4

1.9

2.6

X

275

300

384

448

10.8

11.8

15.1

17.6

 

*  = Dimensions for standard clamp connections only

** = Dimensions with flap valves and heavy duty valve cup version

1 = Clamp connections according to SMS3017 (T30 – T225) / ISO2037 (T425-T825)

2 = Threaded connections according to DIN 11851

3 = Threaded connections according to SMS 1145

 
 

TECHNICAL DATA

PUMP SIZE

TC 80

TC 125

TC 225

TC 425

Max capacity [l/min] / [US GPM]

80 / 21

125 / 33

225 / 59

425 / 112

Volume per stroke* [ml] / [cu in]

320 / 19.5

515 / 31.4

1415 / 86.4

2600 / 158

Max discharge pressure [bar] / [psi]

8 / 116

8 / 116

8 / 116

8 / 116

Max air pressure [bar] / [psi]

8 / 116

8 / 116

8 / 116

8 / 116

Max suction lift dry** [m] / [Ft]

3 / 9.8

4 / 13

5 / 16

5 / 16

Max suction lift wet [m] / [Ft]

8 / 26

9 / 29.5

9 / 29.5

9 / 29.5

Max size of solids ø in [mm] / [in]

4 / 0.16

6 / 0.24

10 / 0.39
51 / 2***

15 / 0.59
51 / 2***

Max temp. with EPDM/NBR [°C] / [°F]

80 / 176

80 / 176

80 / 176

80 / 176

Max temp. with PTFE [°C] / [°F]

110 / 230

110 / 230

110 / 230

110 / 230

Weight [kg] / [lb]

8.5 / 19

12 / 26

22 / 49

37 / 82

Certificates

 


ehedg2

EHEDG certified products
The EHEDG (European Hygienic Engineering & Design Group) certificate proves that the design is according to the hygienic guidelines. Furthermore certified products are clean ability tested.



fda

FDA §21 CFR 177 materials
FDA (U.S. Food and Drug Administration) §21 CFR 177 lists polymers, e.g. rubber and plastic materials approved for equipment in contact with food products.



EN 10204

EN 10204 material traceability
The EN 10204 norm gives you a checklist and traceability of materials used in the equipment. 2.1 is a general statement of compliance with material specifications, while 3.1 provides specific track records all the way to the steel mill batch (normally only on metals in contact with the product).



2000px-EU food contact material symbol.svg

EC 1935/2004 regulation
This EU regulation applies to all food contact materials, e.g. metals, plastics and rubber materials. It requires that these materials are safe, are labeled with the glass-and-fork symbol, are traceable throughout the production chain (according to above EN 10204) and that they are produced according to good manufacturing practice (GMP).


ce-logo

CE conformance
A product classified as machinery that carries the CE mark fulfill the essential health and safety requirements of the EC Machinery Directive 2006/42/EEC.

 

Downloads

 

Instruction manuals

TC Intelligent pumps NEW (Appendix - Use it together with PE & PTFE, Metal or Sanitary AODD IOM manual)

TC Intelligent pumps IOM English

PE & PTFE diaphragm pumps

PE and PTFE diaphragm pumps IOM english

Metal diaphragm pumps

Metal diaphragm pumps IOM english

Sanitary diaphragm pumps

Sanitary diaphragm pumps IOM english