Plunger Dosing Pumps – A Series

Plunger Dosing Pumps – A Series

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The A series dosing pumps are plunger pumps designed for dosing non-abrasive liquids.

They are characterised by a very wide range of materials for components that come into contact with the medium. Pumps in this series offer manual and automatic stroke adjustment and the option of a flushing or leak recovery system. The pump head mounting flange is open at the bottom and top and is equipped with covers to restrict access to the moving slide. The lower cover is equipped with a hose connection for collecting liquid in the event of leakage from the pump head due to wear of the seal or oil from the mechanism.

Doseuro A dosing pumps are also available in a high-pressure ‘HP’ version and are ATEX compliant.

The A series dosing pumps are plunger pumps designed for dosing non-abrasive liquids.

They are characterised by a very wide range of materials for components that come into contact with the medium. Pumps in this series offer manual and automatic stroke adjustment and the option of a flushing or leak recovery system. The pump head mounting flange is open at the bottom and top and is equipped with covers to restrict access to the moving slide. The lower cover is equipped with a hose connection for collecting liquid in the event of leakage from the pump head due to wear of the seal or oil from the mechanism.

Doseuro A dosing pumps are also available in a high-pressure ‘HP’ version and are ATEX compliant.

Technical specifications
Masx. capacity Qmaks. = 1498 l/h
Max. discharge pressure: 20 bars
230 bars in the “HP” high-pressure version
Temperature: up to 150 °C
Motor power: 0.18, 0.25, 0.37, 0.55 or 0.75 kW, 1/3-phase, 1400 rpm
Head material: AISI 316L stainless steel or PVC
Plunger material: AISI 316L stainless steel or ceramic
Valve ball material: AISI 316L stainless steel, “PYREX” glass or ceramic*
*high pressure version only
Valve seat material: AISI 316L stainless steel or PVDF
Valve O-ring Material: FPM
Membrane material: NBR, FPM, PTFE or AU (polyurethane)
Connection types*: ½”, ¾”, 1”, 1 ½” male BSP
*other connection types available on request
Typical application
Dosing of chemicals, including coagulants, fertilisers, acids, polymers, chemicals, etc. They can be used in applications such as:

  • fertilisation,
  • water treatment,
  • paper industry,
  • chemical industry,
  • food industry,
  • cooling towers,
  • power plants.

 

Product features

Doseuro “A” series dosing pumps are plunger pumps designed for water treatment and industrial applications. They are reliable and easy to maintain, with the option of a flushing or leak recovery system.

“A” series spring return plunger dosing pumps are ideal for applications where:

  • The dosed liquid is non abrasive solution
  • A drip proof system is not essential
  • High pressure is required

Pumps are characterised by a very wide range of materials for components in contact with the medium. Pumps in this series also have the option of stroke adjustment both during pump operation and during downtime. Stroke adjustment can be performed manually or automatically using an automatic actuator driven by 4-20 mA; various BUS; or pneumatically.

The piston pump heads can be made in different material versions depending on the liquid being dosed. The pump head mounting flange is open at the bottom and top and is equipped with covers to restrict access to the moving slide. The lower guard is equipped with a hose connection for collecting liquid in the event of leakage from the pump head due to wear of the seal or oil from the mechanism.

Doseuro A dosing pumps are available in a standard version and a high-pressure ‘HP’ version. They also comply with the ATEX standard, allowing them to be installed in potentially explosive atmospheres.

Operation principle

Solenoid Dosing Pumps – SDP Series. Working Principle

Dosing pumps are positive displacement piston pumps with controlled volume. The reciprocating motion provides a sinusoidal flow rate, therefore the flow of the pumped product is not continuous, but pulsating. The flow rate or volume of the pump is controlled by changing the stroke of the piston/diaphragm. The reciprocating motion of the piston/diaphragm of the dosing pump determines the flow thanks to directional valves located at the inlet and outlet of the pump head. The liquid is pumped in the following phases:

Sucking phase
During the suction phase, the valve at the outlet closes (sealing the leak), and the valve at the suction opens. Fluid enters the pump head chamber. The theoretical volume is equal to the piston displacement.

Stamping phase
During the compression phase, the suction-side valve closes and the discharge-side valve opens. The liquid leaves the pump head and flows into the pipe.

Pump versions
High-pressure plunger dosing pumps | Doseuro A series ‘HP’

The SR-A series dosing pumps are plunger metering pumps with spring preload designed for water treatment and industrial applications. They are reliable and easy to maintain, with the option of a flushing or leak recovery system.

Tapflo A series dosing pumps are ideal for applications where:

  • the dosed liquid is not abrasive,
  • a leak collection system is not necessary,
  • high pressure is required.

Want to know more? Check out Doseuro A ‘HP’ high-pressure dosing pumps.

Mechanical diaphragm dosing pumps | Doseuro D series

The SR series diaphragm dosing pumps are metering pumps with a return spring designed for water treatment and industrial applications. They are designed for pumping liquids with a low solid content in applications that do not require high pressure.

Tapflo D series dosing pumps are ideal for applications where:

  • the dosed liquid contains small amounts of suspended solids,
  • a leak-tight pump is required,
  • high pressure is not required,
  • the dosed liquid is a toxic medium.

Want to know more? Check out Doseuro D dosing pumps.

Sandwich hydraulic diaphragm dosing pumps | Doseuro SD series

The SR series dosing pumps are spring-loaded sandwich hydraulic diaphragm dosing pump designed for water treatment and industrial applications.

Tapflo SD series dosing pumps are ideal for applications where:

  • the liquids contain small amounts of solid impurities,
  • a leak-tight pump design is required, leaks and air in the medium are unacceptable,
  • the dosed medium is toxic, corrosive or hazardous,
  • diaphragm rupture detection is required.

Want to know more? Check out Doseuro SD dosing pumps.

Mechanical diaphragm dosing pumps | Doseuro FM series

The FM series dosing pumps are spring-loaded plunger pumps designed for water treatment and industrial applications. They are reliable and easy to maintain, with the option of a flushing or leak recovery system.

Doseuro FM dosing pumps with a mechanical diaphragm are designed for pumping liquids with a low solid content. These devices are ideal for applications where:

  • the dosed liquid contains small amounts of suspended solids,
  • a drip-proof/airtight application is required,
  • the dosed liquid is hazardous,
  • high pressure is not required.

Want to know more? Check out Doseuro FM dosing pumps.

 

Hydraulic diaphragm dosing pumps | Doseuro B/BR series

The B and BR series dosing pumps are hydraulic diaphragm dosing pumps designed for water treatment and industrial applications, for pumping liquids with low solid content in applications requiring high pressure.

Tapflo B/BR series dosing pumps are ideal for applications where:

  • the liquids contain small amounts of solid impurities,
  • a leak-tight pump design is required, leaks and air in the medium are unacceptable,
  • the dosed liquid is a toxic, corrosive or hazardous solution,
  • high pressure may be required.

Want to know more? Check out Doseuro B/BR dosing pumps.

Construction
Plunger Dosing Pumps – A Series. Construction. Each SR (A) series pump is equipped as standard with a reduction gear with a vertically mounted motor. The reduction gear is equipped with a worm and worm wheel, supported by a bearing system immersed in an oil bath.

 

1. Pump housing Aluminum casting.
2. Hydraulic pump head It draws liquid from the inlet valve and forces it through the discharge valve. Depending on requirements, a pump head with a jacket for cooling or heating is available. Plunger systems can be supplied with water-flushed seals for continuous plunger flushing.
Various multi-head units are available on request. Each pumping element has independent adjustment during operation or standstill.
3. Regulation The piston stroke from 0% to 100% is achieved by turning a knob on a screw, which partially regulates the return of the slider, both when the pump is stationary and in motion. Automatic adjustment is possible.
4. Reducer assembly and gearbox Reduces the motor’s number of revolutions to the number required for dosing by converting rotary motion into linear reciprocating motion using an eccentric shaft, with a slider and return spring. The transmission has a flexible coupling.
5. Electric motor Three-phase or single-phase (CVE – Ex – Gr. B14 – Cl. F- 50/60 Hz- IP 55 or higher).
Hydraulic elements Plastic or metal depending on product compatibility.
Control system Rapida 2.0

The RAPIDA 2.0 system is a combination of a three-phase asynchronous electric motor and an inverter board, designed to enable motor speed control. Equipped with an LCD display, a control system and a multitude of functions that allow for immediate change of pump settings.

Functions:

  • the graphic display can show the actual pump flow rate in l/h, gal/h, percent, or frequency.
  • orientation 0°-90°
  • provides accurate dispensing
  • easy assembly
  • possibility of installation on existing pumps
  • reduced overall dimensions
  • ability to set a password
  • time tracking
  • the ability to modify pump curves according to actual installation conditions (maximizing pump accuracy)
  • remote inverter control capability.

Availability of the Rapida 2.0 system for individual Doseuro dosing pump models:

Pomp model: RAPIDA2.0 0.2
0.25 kW
RAPIDA2.0 0.3
0.37 kW
RAPIDA2.0 0.5
0.55 kW
RAPIDA2.0 0.7
0.75 kW
D050N bird
D100N bird bird
D101N bird bird
D121N bird
D122N bird bird
A-B-BR-SD 125N bird
A-B-BR-SD 175N bird bird
A-B-BR-SD 250N bird bird
A350N bird
Options and accessories

Solenoid Dosing Pumps – SDP Series. Options & Accessories

Accessories for Doseuro dosing pumps include safety valves, overflow valves and check valves to protect the system from overload, pulsation dampers to reduce pressure fluctuations, polyethylene tanks for pump installation and calibration columns for precise measurement of pump performance.

Below you will find a detailed description of each accessory:

Safety valves

A safety valve is installed on the pump’s discharge pipe and is connected to the bypass pipe as a safety device, so that it opens (discharges) when the limit value is reached to protect the installation and pump from pressure overload.

Relief and check valves

A check valve is installed on the pump’s discharge line to counteract existing pressure on the suction side, preventing backflow. The use of this valve allows for flow regulation in cases where the discharge pressure is low or non-existent.
A relief valve is installed on the pump’s discharge pipe and connected to a bypass pipe as a safety device, so that it opens (discharges) when a limit value is reached to protect the system and pump from pressure overload.

Pulsation Dampeners – HSTX Type

Korpus ze stali nierdzewnej 316, składający się z dwóch części połączonych specjalnym zamknięciem, które pod wpływem ciśnienia dynamicznego ma tendencję do samoczynnego zamykania się. Konstrukcja zgodna z przepisami ASME VIII° Div. 316 stainless steel body, consisting of two parts joined by a special closure, which under dynamic pressure tends to close automatically. Design compliant with ASME VIII° Div. 1 regulations. 1.

Pulsation Dampeners – HSTPVC type

PVC body, consisting of two parts connected by a special hose, which under dynamic pressure tends to close automatically: + 50 °C. The membranes are compatible with the process liquid.

Polyethylene tanks

They are suitable for mounting with a dosing pump on top.

Calibration columns

A calibration column is installed on the suction line of the metering pump. It consists of a graduated cylinder. Its function is to determine the flow rate of the pump by checking the volume of liquid drawn in a given time, under actual operating conditions.

  • Technical specifications

  • Typical application

  • Product features

  • Operation principle

  • Pump versions

  • Construction

  • Control system Rapida 2.0

  • Options and accessories

Masx. capacity Qmaks. = 1498 l/h
Max. discharge pressure: 20 bars
230 bars in the “HP” high-pressure version
Temperature: up to 150 °C
Motor power: 0.18, 0.25, 0.37, 0.55 or 0.75 kW, 1/3-phase, 1400 rpm
Head material: AISI 316L stainless steel or PVC
Plunger material: AISI 316L stainless steel or ceramic
Valve ball material: AISI 316L stainless steel, “PYREX” glass or ceramic*
*high pressure version only
Valve seat material: AISI 316L stainless steel or PVDF
Valve O-ring Material: FPM
Membrane material: NBR, FPM, PTFE or AU (polyurethane)
Connection types*: ½”, ¾”, 1”, 1 ½” male BSP
*other connection types available on request

Video. Why quality control is so important when producing a pump?