Filling machine for containers and tanks

Filling machine for containers and tanks

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Achieve precise and repeatable filling operations with our versatile Filling Machine. Designed for high-accuracy applications, this system efficiently handles various container sizes and product types, from small-volume containers to large industrial drums. With filling accuracy of less than 0.1% and comprehensive reporting capabilities, our system ensures optimal performance for your production line while maintaining the highest industrial and sanitary standards. Ideal for both high and low-viscosity products, it simplifies the filling process, improves consistency, and reduces waste, enabling significant cost savings over time.

Achieve precise and repeatable filling operations with our versatile Filling Machine. Designed for high-accuracy applications, this system efficiently handles various container sizes and product types, from small-volume containers to large industrial drums. With filling accuracy of less than 0.1% and comprehensive reporting capabilities, our system ensures optimal performance for your production line while maintaining the highest industrial and sanitary standards. Ideal for both high and low-viscosity products, it simplifies the filling process, improves consistency, and reduces waste, enabling significant cost savings over time.

Applications
Industry Application Example
Food & Beverage Milk, cream, fruit juices, yogurt, cream cheese, melted cheese, mayonnaise, sauces, oils, syrups, fruit concentrates, fruit pulp, ketchup, tomato products, and mustard. The system also handles beverage ingredients such as flavors and colorings.
Bakery & Brewery Dough, bakery ingredients, beer, wort, flavors, and colorings.
Chemical Acids, caustic soda, detergents, adhesives, paints, coatings, and other industrial solutions.
Personal Care & Hygiene Soap, toothpaste, shampoo, and personal care formulations.
Industrial Lubricants, greases, waxes, resins, and sealant.
Supported tanks
  • Drums & Drums: Standardized cylindrical containers for industrial and food-grade liquids, including metal and plastic drums.
  • Jerry Cans (or Jerricans): Portable rectangular containers ideal for smaller liquid quantities, often used for chemicals and fuels.
  • Buckets & Pails: Open-top or lidded containers widely used in food, chemical, and industrial applications.
  • Glass & Plastic Bottles: Various sizes and shapes, suitable for beverages, pharmaceuticals, and cosmetics.
  • Stainless Steel Tanks: Corrosion-resistant vessels used in sanitary and industrial processes, often for dairy and chemical applications.
  • Flexible Bags & Pouches: Soft, collapsible containers commonly used for food and beverage packaging, including bag-in-box solutions.
System components

The Filling Machine System is highly customizable to meet your specific application needs. You can choose from different pump types — such as diaphragm pumps, lobe pumps, centrifugal pumps, gear pumps, or peristaltic pumps — depending on the product’s viscosity, shear sensitivity, and other characteristics. Components in contact with the medium are made of stainless steel AISI 316 or specialized plastics such as polypropylene for aggressive media. For applications involving such media, the system includes a plastic drip tray for added safety and convenience. Weight scales come in a variety of sizes, offering flexibility to accommodate different container dimensions.

Steel frame of the Tapflo Solutions filling device

Stainless Steel Frame.
Durable AISI 304 or AISI 316 stainless steel construction ensures corrosion resistance, stability, and easy cleaning, ideal for sanitary and industrial applications.

Scales for the Tapflo Solutions filling device

Weight Scales.
Precision-motorered scales provide real-time weight measurement for accurate and repeatable filling across various container types.

Drip tray for the Tapflo Solutions filling device

Plastic drip tray
A safety feature designed to catch spills and drips, particularly useful when working with aggressive or hazardous substances.

Compatible pumps
Diaphragm pumps

Made of PE, PTFE stainless steel or aluminium, Tapflo diaphragm pumps can handle almost any liquid, whether it has high viscosity, is chemically aggressive, or contains solid particles.

Tworzywowe pompy membranowe Tapflo
Centrifugal pumps

A high-flow pump best suited for low-viscosity liquids, offering efficient and continuous fluid movement.

Pompy wirowe higieniczne Tapflo CTX H z osłoną

Hose pumps

A flexible tubing pump that ensures contamination-free liquid transfer, making it perfect for pharmaceuticals and sensitive fluids.

Pompy perystaltyczne PCM Delasco DX

Lobe pumps

A high-precision positive displacement pump designed for handling viscous fluids, delicate products, and sanitary applications.

Pompy krzywkowe TLP

Filling nozzle

Our system’s filling nozzle offers exceptional flexibility and precision. The nozzle incorporates a non-drip valve to ensure clean and efficient operation by preventing product dripping. The filling arm is available in multiple configurations to suit your specific needs, including manual adjustment for straightforward applications, automated arm movement for foam-sensitive media where the nozzle descends to the bottom of the container during filling, and a sealed arm with a vented cap for hazardous or corrosive vapor managementduring the filling process.

Non-drip valve nozzle for Tapflo Solutions filling machine
A precision-motorered nozzle with a non-drip valve, ensuring accurate and clean filling for various container types.
Control system

Our advanced control system offers seamless operation with an intuitive user interface. The 7-inch colored display allows easy interaction, featuring pre-set filling programsfor different products and container sizes. Batch filling functionality enables operators to initiate filling with each button press or via a foot pedal, which is particularly useful when wearing protective gloves. Operators can download detailed filling reports via a USB port, enabling process optimization and compliance. The system also offers customizable pumping speeds to tailor the filling process to specific needs. Integrated safety features include an emergency stop button (E-STOP), container presence detection, and interlock switches for safe operations. The IP65-rated stainless steel control cabinet shields against moisture and dust.

Tapflo Solutions Filling Machine Control Cabinet Tapflo Solutions Filling Machine Color Display
Control Cabinet
A stainless steel, IP65-rated enclosure that protects the system’s electronics from moisture and dust, ensuring durability in industrial environments.
Colored Display
A 7-inch user-friendly interface that provides easy navigation, pre-set filling programs, and real-time monitoring.
Safety features

Safety is a key priority in the design of our Filling Machine System. The system includes several protective features to ensure secure operation:

  • Container Presence Detection:Prevents the system from operating when no container is placed on the scale.
  • Overpressure Protection:Safeguards the system from excess pressure, avoiding damage.
  • Dry-Run Protection:The pump is protected from running dry, which helps prevent equipment damage.
  • Emergency Stop:An emergency stop button allows for immediate cessation of operation if necessary.
Additional notes

Our Filling Machine System offers a variety of configurations and options to meet your exact needs. For optimal system performance, we recommend providing container samples and product specifications. Our team of experts is available to assist in customizing the system to ensure it aligns perfectly with your production requirements. Additionally, we offer maintenance services and technical supportto keep your system running smoothly.

  • Applications

  • Supported tanks

  • System components

  • Compatible pumps

  • Filling nozzle

  • Control system

  • Safety features

  • Additional notes

Industry Application Example
Food & Beverage Milk, cream, fruit juices, yogurt, cream cheese, melted cheese, mayonnaise, sauces, oils, syrups, fruit concentrates, fruit pulp, ketchup, tomato products, and mustard. The system also handles beverage ingredients such as flavors and colorings.
Bakery & Brewery Dough, bakery ingredients, beer, wort, flavors, and colorings.
Chemical Acids, caustic soda, detergents, adhesives, paints, coatings, and other industrial solutions.
Personal Care & Hygiene Soap, toothpaste, shampoo, and personal care formulations.
Industrial Lubricants, greases, waxes, resins, and sealant.

Dimensions. Filling machine equipped with a lobe pump

Video