TC Intelligent pumps

TC Intelligent pumps

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TC Intelligent pumps are fitted with ingenious LEAP® technology developed by Tapflo.

LEAP® or ‘Low Energy Air Pump’ is a patented technology used in AODD pumps to reduce the minimum operating air pressure by reducing internal losses and friction found in conventional AODD pumps.

LEAP uses a unique indirect system to detect the position of the diaphragm shaft controlling the diaphragm movement automatically.

Sustainable energy management. Achieve up to 70% energy savings

TC Intelligent pumps are fitted with ingenious LEAP® technology developed by Tapflo.

LEAP® or ‘Low Energy Air Pump’ is a patented technology used in AODD pumps to reduce the minimum operating air pressure by reducing internal losses and friction found in conventional AODD pumps.

LEAP uses a unique indirect system to detect the position of the diaphragm shaft controlling the diaphragm movement automatically.

Sustainable energy management. Achieve up to 70% energy savings

Technical data

TC PE & PTFE pumps

Data Pump size
TC50 TC100 TC200 TC400
*Max capacity (l/min) / (US gpm) 70 / 18.49 130 / 34.35 380 / 100.4 470 / 124.17
**Volume per stroke (ml) / (cu in) 87.5 / 5.34 280 / 17.1 933 / 56.9 2300 / 140.3
Max discharge pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
Max air pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
***Max suction lift dry (m) / (Ft) 2.5 / 8 3.5 / 11 4 / 13 4 / 13
Max suction lift wet (m) / (Ft) 9/ 29.5 9/ 29.5 9/ 29.5 9/ 29.5
Max size of solids (ø in mm) / (in) 4 / 0.16 6 / 0.24 10 / 0.39 15 / 0.59
Max temp, pump in PE (°C) / (°F) 70 / 158 70 / 158 70 / 158 70 / 158
Max temp, pump in PTFE (°C) / (°F) 100 / 212 100 / 212 100 / 212 100 / 212
Min temperature (°C) / (°F) -20 / -4 -20 / -4 -20 / -4 -20 / -4
Weight
TC pump in PE (kg) / (Ib) 5,5 / 12 11 / 24 25/ 55 46/ 101
TC pump in PTFE (kg) / (Ib) 10/ 22 18 / 40 45/ 99 92 / 203
* = Recommended flow is half of the max flow, i.e. recommended flow for a TC100 is 50 l/min (13.2 US gpm)
** = The value is based on pumps with EPDM diaphragms. Pumps with PTFE diaphragms have about 15% less volume
*** = This is max value with stainless steel valve balls, other valve ball materials may reduce the suction. Please consult us.

 

TC Metal pumps

Data Pump size
TC70 TC120 TC220 TC420
*Max capacity (l/min) / (US gpm) 70 / 18.49 130 / 34.35 380 / 100.4 470 / 124.17
**Volume per stroke (ml) / (cu in) 87.5 / 5.34 280 / 17.1 933 / 56.9 2300 / 140.3
Max discharge pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
Max air pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
***Max suction lift dry (m) / (Ft) 3 / 9.8 4 / 13 4 / 13 4 / 13
Max suction lift wet (m) / (Ft) 8 / 26 9/ 29.5 9/ 29.5 9/ 29.5
Max size of solids (ø in mm) / (in) 4 / 0.16 6 / 0.23 10 / 0.40 15 / 0.59
Max temp with EPDM/NBR (°C) / (°F) 80 / 176 80 / 176 80 / 176 80 / 176
Max temp, pump in PTFE (°C) / (°F) 110 / 230 110 / 230 110 / 230 110 / 230
Min temperature (°C) / (°F) -20 / -4 -20 / -4 -20 / -4 -20 / -4
Weight
TC pump in alu (kg) / (Ib) 6 / 13 9 / 20 21 / 46 37 / 82
TC pump cast iron (kg) / (Ib) 12 / 26 18 / 40 46 / 101 83 / 183
TC pump in AISI 316 (kg) / (Ib) 7,5 / 17 17 / 37 39 / 86 70 / 154
* = Recommended flow is half of the max flow, i.e. recommended flow for a TC120 is 60 l/min (15.9 US gpm).
** = The value is based on pumps with EPDM diaphragms. Pumps with PTFE diaphragms have about 15% less volume.
*** = This is max value with stainless steel valve balls, other valve ball materials may reduce the suction. Please consult us.

 

TC Sanitary pumps

Data Pump size
TC80 TC125 TC225 TC425
*Max capacity (l/min) / (US gpm) 78 / 20.6 155 / 41 330 / 87 570 / 150
**Volume per stroke (ml) / (cu in) 87.5 / 5.34 300 / 18.3 933 / 56.9 2300 / 140.3
Max discharge pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
Max air pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
***Max suction lift dry (m) / (Ft) 3 / 9.8 4 / 13 4 / 13 4 / 13
Max suction lift wet (m) / (Ft) 8 / 26 9/ 29.5 9/ 29.5 9/ 29.5
Max size of solids (ø in mm) / (in) 4 / 0.16 6 / 0.24 10 / 0.39 15 / 0.59
Max temperature (°C) / (°F) 110 / 230 110 / 230 110 / 230 110 / 230
Weight
Weight (kg) / (Ib) 8,5 / 19 12/ 26 22 / 49 37 / 82
* = Recommended flow is half of the max flow, i.e. recommended flow for a TC125 is 60 l/min (15.9 US gpm).
** = The value is based on pumps with EPDM diaphragms. Pumps with PTFE diaphragms have about 15% less volume.
*** = This is max value with stainless steel valve balls, other valve ball materials may reduce the suction. Please consult us.
Energy savings
Tests undertaken to measure the performance of a standard pump against the new TC intelligent pump have resulted in an energy saving of up to 70%.

The extensive testing procedure has shown that the largest amount of energy required by a pump is used to overcome the resistance created by the pump itself. Another major issue is found in the mid-port scenario, wherein the attempt to save energy by turning down the air pressure to a much lower level causes the stall of the pump.

The pump fitted with LEAP® Technology is able to start pumping at 0.3 bar without stalling, in test the pump was already achieving flow rates of 70% of its maximum open end flow before other pumps had even started.
At 0.3 bar (4.4 Psi) a standard Tapflo T50 pump fitted with LEAP® Technology was already pumping at over 23 l/min, all other air pumps tested failed to even start.

Intelligent air operated diaphragm pumps. Energy Savings

 

Graph showing fluid flow against air pressure required

Intelligent air operated diaphragm pumps. Energy Savings. Performance curves

New genereation of pumps

The TC Intelligent pump can operate in two settings, Internal and External Pilot.
Internal Pilot
In standard conditions the pump runs with a single air supply from 0.3 bar, deriving air supply to the control module from the Internal Pilot – main air supply.
External Pilot
In some applications however, there may be a need to use the External Pilot – a separate (additional) air supply to the LEAP module.

The EP assists in moving the air valve in application of:

  • Extremely low pressure – it supports shifting of the air valve;
  • High pressure of 8 bar – to create an air cushion preventing the air valve from being fired backwards and forwards.

TC intelligent pump ports

Intelligent air operated diaphragm pumps. Pump ports

Intelligent solutions

Guardian systems

The Guardian is an energy conservation device designed to protect an air operated double diaphragm (AODD) pump from operating in an inefficient manner that uses unnecessary energy and reduces the life of its parts. It also offers the added benefit of providing greater safety to applications of high risk.

The Guardian directly monitors the discharge fluid pressure against its set point stopping the pump if the media pressure increases above the set point (closed valve) or falls below the set point (dry-run) dependant on configuration.

Intelligent air operated diaphragm pumps. Intelligent solutions. Guardian systems

Applications of Guardian systems

Barrier Protection
Barrier pumps (TB) have an additional set of diaphragms used to back-up the primary diaphragms. In case of a breach the liquid remains inside the pump, instead of leaking out through the air exhaust. The Guardian monitors the pressure between the primary and secondary diaphragms, stopping the pump if the pressure increases above the set point.

Dry run & stop
The Guardian monitors the fluid discharge pressure of the pump, stopping it if the pressure falls below the set point, caused by a lack of media on the suction causing air to be ingested into the pump.

Dead head & stop
The Guardian monitors the fluid discharge pressure of the pump, stopping it if the pressure rises to the set point, caused by a closed valve or over pressure in the discharge line.

Dead head & restart
The Guardian monitors the fluid discharge pressure of the pump, stopping it if the pressure rises to the set point, caused by a closed valve or over pressure in the discharge line. When the pressure falls below the set pressure, the pump automatically restarts.

Intelligent air operated diaphragm pumps. Intelligent solutions. Applications of Guardian systems

  • Technical data

  • Energy savings

  • Installation

  • Pump range

  • New genereation of pumps

  • Intelligent solutions

TC PE & PTFE pumps

Data Pump size
TC50 TC100 TC200 TC400
*Max capacity (l/min) / (US gpm) 70 / 18.49 130 / 34.35 380 / 100.4 470 / 124.17
**Volume per stroke (ml) / (cu in) 87.5 / 5.34 280 / 17.1 933 / 56.9 2300 / 140.3
Max discharge pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
Max air pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
***Max suction lift dry (m) / (Ft) 2.5 / 8 3.5 / 11 4 / 13 4 / 13
Max suction lift wet (m) / (Ft) 9/ 29.5 9/ 29.5 9/ 29.5 9/ 29.5
Max size of solids (ø in mm) / (in) 4 / 0.16 6 / 0.24 10 / 0.39 15 / 0.59
Max temp, pump in PE (°C) / (°F) 70 / 158 70 / 158 70 / 158 70 / 158
Max temp, pump in PTFE (°C) / (°F) 100 / 212 100 / 212 100 / 212 100 / 212
Min temperature (°C) / (°F) -20 / -4 -20 / -4 -20 / -4 -20 / -4
Weight
TC pump in PE (kg) / (Ib) 5,5 / 12 11 / 24 25/ 55 46/ 101
TC pump in PTFE (kg) / (Ib) 10/ 22 18 / 40 45/ 99 92 / 203
* = Recommended flow is half of the max flow, i.e. recommended flow for a TC100 is 50 l/min (13.2 US gpm)
** = The value is based on pumps with EPDM diaphragms. Pumps with PTFE diaphragms have about 15% less volume
*** = This is max value with stainless steel valve balls, other valve ball materials may reduce the suction. Please consult us.

 

TC Metal pumps

Data Pump size
TC70 TC120 TC220 TC420
*Max capacity (l/min) / (US gpm) 70 / 18.49 130 / 34.35 380 / 100.4 470 / 124.17
**Volume per stroke (ml) / (cu in) 87.5 / 5.34 280 / 17.1 933 / 56.9 2300 / 140.3
Max discharge pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
Max air pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
***Max suction lift dry (m) / (Ft) 3 / 9.8 4 / 13 4 / 13 4 / 13
Max suction lift wet (m) / (Ft) 8 / 26 9/ 29.5 9/ 29.5 9/ 29.5
Max size of solids (ø in mm) / (in) 4 / 0.16 6 / 0.23 10 / 0.40 15 / 0.59
Max temp with EPDM/NBR (°C) / (°F) 80 / 176 80 / 176 80 / 176 80 / 176
Max temp, pump in PTFE (°C) / (°F) 110 / 230 110 / 230 110 / 230 110 / 230
Min temperature (°C) / (°F) -20 / -4 -20 / -4 -20 / -4 -20 / -4
Weight
TC pump in alu (kg) / (Ib) 6 / 13 9 / 20 21 / 46 37 / 82
TC pump cast iron (kg) / (Ib) 12 / 26 18 / 40 46 / 101 83 / 183
TC pump in AISI 316 (kg) / (Ib) 7,5 / 17 17 / 37 39 / 86 70 / 154
* = Recommended flow is half of the max flow, i.e. recommended flow for a TC120 is 60 l/min (15.9 US gpm).
** = The value is based on pumps with EPDM diaphragms. Pumps with PTFE diaphragms have about 15% less volume.
*** = This is max value with stainless steel valve balls, other valve ball materials may reduce the suction. Please consult us.

 

TC Sanitary pumps

Data Pump size
TC80 TC125 TC225 TC425
*Max capacity (l/min) / (US gpm) 78 / 20.6 155 / 41 330 / 87 570 / 150
**Volume per stroke (ml) / (cu in) 87.5 / 5.34 300 / 18.3 933 / 56.9 2300 / 140.3
Max discharge pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
Max air pressure (bar) / (psi) 8 / 116 8 / 116 8 / 116 8 / 116
***Max suction lift dry (m) / (Ft) 3 / 9.8 4 / 13 4 / 13 4 / 13
Max suction lift wet (m) / (Ft) 8 / 26 9/ 29.5 9/ 29.5 9/ 29.5
Max size of solids (ø in mm) / (in) 4 / 0.16 6 / 0.24 10 / 0.39 15 / 0.59
Max temperature (°C) / (°F) 110 / 230 110 / 230 110 / 230 110 / 230
Weight
Weight (kg) / (Ib) 8,5 / 19 12/ 26 22 / 49 37 / 82
* = Recommended flow is half of the max flow, i.e. recommended flow for a TC125 is 60 l/min (15.9 US gpm).
** = The value is based on pumps with EPDM diaphragms. Pumps with PTFE diaphragms have about 15% less volume.
*** = This is max value with stainless steel valve balls, other valve ball materials may reduce the suction. Please consult us.

Performance curves